High Efficiency TrueNest™ Continuous Roll Packing

DTF Pro Gangsheet

TrueNest™ Continuous Roll Packing & 96%+ Film Utilization

Multi-file continuous roll packing. Drop dozens of designs with variable quantities and nest them tightly with 96%+ film efficiency to cut costly PET film waste.

Production Export Model: Free Unlimited Preflight & Preview • Credits deducted on final export
View DTF Studio Plans →

Compatible Hardware & RIPs

All DTF Shaker & Roll Systems Summa S2/F-Series Graphtec FC9000
Exports 100% standard CMYK/Alpha TIFFs, layered PDFs, or cut vectors directly ready for production RIP queues.
TrueNest™ Roll Packing: 600 mm × 3500 mm Roll Section Film Yield: 96.4% Efficiency
Continuous Roll: 600 mm Width 42 Artwork Items Nested Tight Optical Cut Marks: Active
A3 Chest
A3 Chest
Neck × 8
Pocket
Pocket
Sleeve
Inter-Design Spacing: 5 mm Linear Film Recouped: 1.4 meters Barcode ID: #JOB-8829-SUMMA
Supported Widths: 300 mm, 600 mm, 1200 mm Nesting Algorithm: Polygon & Bounding Box Optimization Cutter Slugs: QR Codes & Barcodes Output: Production Roll TIFF & Contour Cut PDF

Algorithmic Roll Gangsheet Packing

Pack dozens of multi-size orders on 60cm rolls and cut PET film waste by up to 40%.

01. TrueNest™

96%+ Film Efficiency

Algorithmic geometry engine packs varying aspect ratios and quantities into minimum roll linear meters, eliminating empty gaps common in manual Photoshop layouts.

02. Variable Quantities

Multi-Order Batching

Drop 20 different customer files and assign arbitrary copy counts (e.g. 5× Large Back, 50× Pocket Crest, 12× Sleeve). Nests all items in seconds.

03. Automated Cutters

Summa & Graphtec OPOS

Embeds optical cutter alignment marks, barcode tracking headers, and job identification text for automated flatbed and roll cutter finishing.

04. Roll Splitting

Continuous Length Breaks

Configure maximum continuous roll export lengths (e.g. 5m or 10m segments) to match your shaker-dryer table limits and RIP buffer sizes.